I recommend having a small cup of water and some paper towels handy for this step.
Once all your pieces are assembled, it’s time to seal the cracks with some Qwik Seal. Once all your pieces are cut, give them a quick once over with your heat gun to seal the foam. Be sure you remember to flip your pattern over for all pieces that say “Cut 1 Reversed,” and be sure to label which is “Right” and “Left.” This makes it super easy to glue all your pieces on together later.Įach pattern piece is labeled with the foam thickness you’ll need, as well as how many of each piece you need. One at a time after removing, be sure to also mark each sides’ letter, and dotted registration lines too.
I leave a tick mark along the outside, then mark the same line on the inside of the pattern once I remove the paper. Using a sharpie or similar soft felt marker, trace the outlines of your patterns, and mark the registration keys. Once they are fitted together, I like to use a few straight pins to secure my pattern while I trace. I find it helps to lay all patterns for the same thickness out at once-sort of like fitting a puzzle together! This way you can make the most out of your foam. To help you put together this star wars cosplay pattern, I’ve added some basic instructions and construction photos below for your reference.Ĭarefully lay your cut patterns on to the appropriate foam thicknesses (10mm, 5mm, or 2mm). 💜Īll of us cosplayers know a pattern is not always as simple as just downloading, though. It’s my first ever Star Wars cosplay pattern, and it was one heck of a Kessel Run to bring it to you, but now it’s FREE to download as a printable PDF right here! If you would like to support my efforts to make this pattern, you can also make a donation in my shop! Thank you in advance for your support. To celebrate Star Wars on this MAY THE FOURTH 2020, I’m releasing the pattern I created for Darth Revan’s Helmet. Not to mention a fantastic series to cosplay! From the ultimate battle of light versus dark to the nuances of it’s sharp-tongued female warriors, Star Wars makes for a truly fantastic way to lose yourself in a great story. While Sci-Fi has never really been “my genre of choice,” there has always been a sprinkle of fantasy about the Star Wars franchise that has grabbed me.
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